Customized Z-Grid Aluminium Honeycomb Ceiling Tiles For Cleanroom

The video shows a gypsum rock wool cleanroom ceiling panel made by Wiskind. The fire resistance of the cleanroom panel is 1 hour. At present, the GMP clean room pharmaceutical factory has clear requirements for cleanroom ceiling panels. During the installation and use, maintenance and equipment installation need to be walked by people, and the bending capacity needs to reach 100-120kg / ㎡. The bearing capacity of the cleanroom ceiling panel produced by Wiskind is 125kg / ㎡.

1.The ceiling system consists of a Screw Rod, Rectangular Nut between Screw Rod and T-Shape bolt, Nut, Joint for Screw Rod, T-Shape bolt, AL Beam Connection, and Cleanroom Ceiling Panel connection.

2. The system consists of an aluminum alloy ceiling keel module system and a roof system. The main feature is the keel hidden type, the use of no aluminum alloy strip, the appearance is greatly improved, the equipment installation and the ceiling system are perfectly combined.

3. Z-Grid Aluminum hidden beam ceiling system can choose a variety of sandwich panels，rockwool, paper honeycomb, aluminum honeycomb, PU and other materials, according to different use environments, to provide you with different solutions. 

4. The panel paint layer is diverse, you can choose different paint layers and thickness according to your own use environment, Wiskind recommends the use of PVDF, high corrosion resistance. 

5. The cleanroom wall panel , strength, flatness and aesthetics of the clean board are greatly improved, and the product quality is more stable.

6. The top plate is installed efficiently and conveniently, and is widely used in clean workshops such as medicine, electronics and food. This product is the most recognized and loved by the owner and has been applied in many projects.  

Cleanroom Z-Ceiling Systems Installation:

https://youtu.be/1PpmdRGUYpc

How to install cleanroom ceiling sandwich panels?

Cleanroom Ceiling Panels Installation

In the installation of cleanroom panel, should first according to the secondary design layout diagram to determine the hanging beam (t-beam, aluminum hanging beam, etc.), hanging parts, fixed points, anchoring parts and other three-dimensional components and roof beam link fixed position.

Installation attention requirements

1. During the installation, the fixed point position shall be determined by setting off line with the horizontal instrument and marking it. Then, the spreader shall be installed. The spreader spacing shall be arranged every 1. 2m, and the spreader shall be vertically horizontal.The roof beam is fixed with 10mm internal wire expansion screw, the other end of the lifting bar is connected with galvanized flower orchid bolt and special lifting beam or lifting piece, so as to adjust the flatness of the roof plate.

2. 4 lifting points shall be arranged on the ceiling of the clean room every 2.4㎡, in the form of flower basket bolt hook, and ensure that the ceiling is straight after the load, and close to the arc.

3. Clean roof presses room trend to undertake installation, its aperture should maintain in 2-3mm inside, roof every lie between 0.5m with rivet and dark condole girder is connected, make the connection between each other is firm.

4. When the length of cleanroom ceiling panel is larger than 3m, except for the dark hanging girder in the width direction, the length direction should be strengthened, using special C steel to strengthen the hanging beam and roof keel connected with dovetail screw, and then using through wire suspender to hang tight.

5. Cleanroom ceiling construction, other types of work on the roof construction to make good protection measures, strictly prohibit large-scale construction on the ceiling.

Construction Notice

1) The tensile strength of lifting tools such as rope, hook and pulley must be at least 3 times of the plate's dead weight (PU 40kg/ m3, glass wool 64kg/ m3, rock wool 120kg/ m3).

2) Cleanroom wall panel protective film can be removed after the completion of the project, the rest of the board can be directly removed before installation, when the core material has rock wool or glass wool, can be used as temporary waterproof protective film.

3）The protection of the outer plate shall be given priority during the stacking of the plate.

4) The production of clean room wall panel shall be carried out in strict accordance with the size designed on the drawing, and the production error shall be controlled within 0~+1mm.

5) Pay attention to whether the surface of the clean room panel meets the requirements during production.Surface without scratch, collision, paint, and other phenomena.

6) During the installation process, cleanroom panel shall be installed in strict accordance with the design and construction drawings to ensure proper registration.

7) Before installation, please check whether the length model of wallboard is in line with the design drawing. If the allowable error is exceeded, it shall be removed and not put on the wall.

8) Protection of finished products;Already went up the clean room panel of the wall should do well to protect work more, avoid to cause bigger loss.