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PCGI Panel

Width:1000mm,1200mm

Thickness:0.5-0.6mm

Coating Thickness:60-70μm

Galvanized:Z60-Z120g/㎡

Color:RAL9002

Color Difference:ΔE≤0.5

Gloss:20±5°

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Description

PCGI Introduction


The electrostatic adsorption coating process is used to spray polymer thermosetting powder coating on the surface of the substrate, and then solidify at high temperature to form a highly dense coating. The coating is firmly adhered to the surface of the substrate to form a high-end new panel.

1. Powder coating on the surface of the substrate. The powder coating can have various colors.

2. Generally delivered as steel coils, it can also be cut and processed into steel panels as required

3. The coating can be divided into PE,HDP,PVDF,.etc

4. According to different uses, choose cold-rolled, galvanized, galvalume, zinc-aluminum-magnesium, aluminum panel, stainless steel and other metal substrates.

5. The powder coating of the powder color-coated panel is coated on the front and back at one time, and the thickness of the paint film can be customized.The powder coating of the powder color-coated panel is coated on the front and back at one time, and the thickness of the paint film can be customized.

Features:

1.High film thickness

The one-time coating film thickness of powder color-coated panels can reach more than 120 μm. The high film thickness spraying process makes the panel surface fuller and more delicate. After curing at high temperature, the hardness of the coating can reach up to 6H or more.

2.High density

The resin molecular weight of powder coatings is much larger than that of paint coatings. After curing at 330°C, a highly dense and hard coating is formed, which can effectively resist the invasion of corrosion factors and play a very good role in protecting the substrate

3.High corrosion resistance

After high-temperature curing, the acid and alkali resistance of polymer powder coatings is significantly improved, which is 5-6 times that of traditional solvent-based color-coated panels.

4.Zero VOCs

Polymer powder coating, 100% solid content, no volatile solvent substances are evaporated during the coating and curing process, zero VOCs emissions, safe and environmentally friendly


PCGI Performance


NumberPhysical PropertiesPowder Sprayed Color Steel PanelNational Standard Requirements
1
Resistant to boiling≥2H No significant changesNo significant changes
2Low temperature resistance≥2H No significant changesNo significant changes
3High temperature and humidity resistance≥168 No significant changesNo obvious changes in the bends
4Aging resistance2000HNo bubbling, cracking or powdering
5Resistant to salt spray≥480H≥480H
6Acid resistance≥120HNo significant changes
7Alkali resistance≥120HNo significant changes
8Resistant to hydrogen peroxide≥120HNo significant changes
9Contamination resistance≥8HNo significant changes
10Resistant to organic solvent wipingNo significant changesNo significant changes


Production Technology 


①Leveling-②Degreasing-③Spraying-④Drying-⑥Rolling


Currently, high-speed electrostatic powder coating equipment imported from France is used. Compared with the traditional hanging spraying process, the high-speed electrostatic powder spraying process truly reflects its efficiency advantages. The curing time of the traditional spraying process is 15-30 minutes, while the curing time of the high-speed electrostatic powder spraying process is only 15-30 seconds. The curing time is increased by 60 times, which not only improves work efficiency, but also saves a lot of energy consumption and labor, the high-speed electrostatic powder spraying process effectively solves the environmental pressure of traditional spraying factories


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PCGI Panel

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